2001 suzuki intruder 800 manual

Broken or disconnected power or ground wire to gauge. Check for 12 vdc between pins 1 and 3 at connector [A]. Replace gauge if voltage is present. Use voltage drop tests and continuity checks to isolate if voltage is not present. Malfunction in gauge or sensor. Resistance should be ohms. Replace sensor if out of range, replace gauge if within range.

Cause Solution Broken or disconnected leads to meter or open meter winding. With switch turned to OFF, check ground terminal for continuity to ground. Replace the voltmeter if 12 vdc is present and ground terminal is grounded. If 12 vdc is not present, trace wiring until disconnected or broken wire is found and repair as necessary. If ground terminal is not grounded, refer to wiring diagram and repeat procedure given for 12 vdc lead. Ground Present at Pin 2 of Connector [21A]? Is 12V Present?

Replace Indicator Lights Assembly. Is 12V Present when Circuit is Active? Locate and Repair Open in Circuit. Check Fuses or Find Open.

Before replacing the speedometer, see Section 2. The electronic speedometer consists of a speed sensor, reset switch and speedometer unit. The Hall-Effect speed sensor circuitry is triggered by the teeth of the transmission mainshaft 4th gear.

The odometer mileage is permanently stored and is not lost when electrical power is turned off or disconnected. NOTE Circuitry in the speedometer also conditions the sensor input to provide an input to the turn signal canceler.

By momentarily pressing the reset switch, the user is able to toggle between the odometer and trip odometer displays. To zero the trip odometer, depress and hold the reset switch while the odometer display is visible. The trip odometer mileage will then appear for approximately seconds, after which time the recorded figure is zeroed.

The odometer can display seven numbers to indicate a maximum of The trip odometer can display five numbers for a maximum of Reset Switch See Figure Besides toggling between the odometer and trip odometer displays, the reset switch is also used to identify the speedometer pulses per unit and to enter the diagnostic mode. In the diagnostic mode, the user can display the fault codes stored in memory. The fault codes assist the user in troubleshooting speedometer problems.

The normal power-up sequence occurs before the diagnostic mode is entered. Any diagnostic codes set during this powerup sequence also will be stored. If you are familiar with the procedures, just reference the table for the recommended maintenance interval as well as the required specifications. On the other hand, if more information is needed, simply turn to page 14 for the start of more detailed service procedures.

For your added convenience, the adjacent chart lists the part numbers of the required lubricants. Silicone Brake Fluid D. Size Gap A 6R12 12 mm 0. Horn bracket acorn nut to rubber mount stud in-lbs 9. MM Shaft fit in bushing loose 0. MM Shaft fit in rocker arm support plate loose 0. This Suzuki Intruder VS VS , , , , , , , , , , , motorcycle Service Repair Manual also contains a superb trouble shooting guide designed for the user to pin point exact performance problems by eliminating trouble possibilities through a step-by-step inspection and testing procedures.

Examples of troubleshooting topics consist of:. The following is just a small sample of topics covered in this Suzuki Intruder VS VS 98, 99, 00, 01, 02, 03, 04, 05, 06, 07, 08, 09 motorcycle service repair manual. Some of the topics consists of: alternator, ball bearing replacement, basic hand tools, battery, battery charging, battery electrical cable connectors, brakes, bleeding the brake system, disc brakes, front brakes, brake pads replacement, camshaft, carburetor, carburetor adjustments, carburetor assembly, fuel pump, fuel pump and shutoff valve, fuel filter, fuel tank, throttle cable replacement, circuit breaker, clutch, bleeding the clutch system and much more.

More topics covered are cooling fan, cooling fan shroud and fan duct, cooling system check, crankcase, crankcase breather system, crankshaft and connecting rods, cylinder head and cylinder, electrical system, fuses, lighting system, starter relay, starter system, switches, ignition system, camshaft, crankshaft and connecting rods, front cylinder head cover, lubrication system, engine oil, oil pump, performance, piston, pistons and piston rings, primary drive gear, rear cylinder head cover and camshaft removal and installation, rocker arm installation and assemblies and more.

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Download Now - Here. Examples of troubleshooting topics consist of: 1. Engine fails to start. Engine is difficult to start. Engine misses at high speed. Engine will not crank over.